Production Control

Production Control System:

• Full integration with Al Motakamel Inventory Control System.
• Full integration with Al Motakamel Production & Capacity Planning System and Quality Control System.
• Create an annual production plan divided into monthly, weekly, and daily production periods linked to the sales plan.
• The possibility of dealing with both production ways, make-to-stock, and make-to-order.
• The possibility of analyzing the needs of raw materials and packaging materials at the level of any period of the plan and at the level of any work order.
• The possibility of reserving raw materials at the work order level.
• A bill of materials for each finished product and semi-finished product, with the possibility of having more than one alternative bill of materials for each product.
• Handling of atypical products (those that have no specific bill of materials).
• Treatment of concentration ratios for active and complementary ingredients (pharmaceutical industry).
• A complete description of all production and service centers inside the factory in terms of the maximum operating hours for each center and the cost elements associated with it, and the estimated cost for each element within the center.
• Analysis of operations within each production stage (if any).
• Allocating raw materials to the production stages.
• Determine more than one production route for each finished product and semi-finished product.
• Support for fixed and variable operating times.
• The possibility of making an assay for the finished product to determine its standard cost before production.
• The ability to deal with more than one scenario to produce the same product and calculate the cost for each scenario.
• The possibility of producing more than one product in the same work order with the possibility of allocation cost to these products using a loading rates feature.
• Creation of requests to issue and return raw materials from production to the stores to be converted into issue and return vouchers of raw materials to return raw materials from the stores after they are approved.
• The possibility of issuing special raw materials in the work order that was not included in the product's bill of materials with special authorization.

Most important reports in Production Control System:

• Report on the requirements of the production plan.
• Report to follow up on the execution of the production plan.
• Report to follow up on the status of the work orders related to the production plan.
• Report on the requirements of work orders.
• Report to follow up on the execution of the work orders.
• Report on work order deviations.
• Daily production report.
• Report on the issued raw materials for production.
• Report on the issued raw materials for production stages.
• Report on the issued raw materials for production stages – Comparative.
• Many other reports.